Industrial Zinc Wire 1.2mm Thick for Hot Dip Galvanizing Process

Industrial zinc wire with a 1.2mm thickness is a core material used in hot dip galvanizing, a process where steel or iron is coated with molten zinc to protect against rust and corrosion. The 1.2mm diameter is an optimal size for efficient melting, coating consistency, and operational performance in galvanizing baths.

At 1.2mm thickness, the wire melts steadily and uniformly, providing a continuous and controlled flow of zinc into the galvanizing kettle. This helps maintain an even zinc bath temperature and ensures a smooth, defect-free coating on the metal parts being treated. Thicker wires like 1.2mm are preferred in industrial-scale operations for their reliability and efficiency.

The high zinc purity (typically 98-99.99%) ensures that the resulting coating is strong, adherent, and corrosion-resistant. The wire is usually bright or silver-toned, indicating a clean surface free from heavy impurities that could affect coating quality.

In hot dip galvanizing plants, this wire is used in large quantities to replenish zinc levels in the bath and to maintain the chemical balance needed for high-quality coatings. Its industrial-grade durability allows it to withstand the high heat and agitation inside galvanizing kettles. Overall, 1.2mm industrial zinc wire is a fundamental material for producing durable, long-lasting zinc coatings on steel structures, fasteners, and industrial components.

• Purity reaches as high as 99.995-99.997%; impurities such as Pd and Cd are extremely low.
• Wire unwinds uniformly and continuously, ensuring excellent performance and long-term retention of key properties; the wire surface is smooth and oil-free.
• No wire feeding issues: no particles, tangled wires, kinks, bends, wire breakages, metallic particles in the spray coating, wire embrittlement/fragility, metal coating surface oxidation, arc failure or flameout during spraying, gun blockage, or plugging of the ignition gun, nozzle, or wire feed roll.
• Free test reports on capacitor spray coating thickness, porosity, and bond strength; and thermal spray zinc coating thickness and porosity test reports.